The separation of organic matter from recycled materials is practiced in many countries today, but the composition of dry recycled materials varies from country to country. This means that a specific factory must be designed and built for each specific type of recycled material.

 Stadler was involved in the construction and development of the first such factories. Stadler is familiar with recyclable materials in each country and knows which conditions produce the best results for each customer.

The commercial waste includes a huge range of different products and includes materials and solids with different volumes and relatively high density. This means that a lot of pressure is put on the machines used. But this can be easily solved by high-standard Stadler devices.

Stadler commercial waste sorting plants separate all solids and materials produced in the industry.

Packages used for daily consumption include a variety of plastics/polymers, aluminum, or composite materials. Drawing on previous experience, Stadler designs high-performance plants that can achieve high levels of sorting purity. This is a very important issue due to the global elimination of plastic waste pollution.

One of the specialties of Stadler is the pre-sorting of bottles for washing plants. Pressed and non-pressed compounds of plastic bottles are processed in the framework of plastic bottle sorting.

In Stadler film sorting plants, polyolefins are separated from each other. Due to Stadler’s close cooperation with KRONES AG, the whole film recycling process has been optimized both in terms of quality and efficiency.

Stadler paper and cardboard plants are mainly used for sorting large volumes of industrial and municipal waste paper and cardboard. With the construction of several dozen paper and cardboard sorting plants in the last 15 years, Stadler is one of the leaders in this field in the world.

Stadler refuse derived fuel plants professionally process commercial waste as well as pre-sorted waste containing plastics, which serve to produce high-quality refuse derived fuels for cement production. Derived fuels for cement production must be of high quality and stable. Therefore, Stadler factories preferably use mechanical separation processes. Since its first plant in 2005, Stadler has launched ten waste-derived fuel plants, all of which meet expectations.

Sorting plants for the so-called “e-waste” are required to satisfy the highest demands: before separating different types of metals and plastics, it is also necessary to detach the valuable materials through shredding and classifying out of the composite of different materials, and subsequently feed them into the recycling loop. Mobile, computer, printer, TV, mixer, refrigerator, and air conditioning systems are among these devices. Sorting plants for electrical and electronic waste should have the highest quality and satisfaction for the high-demand market.  Stadler in collaboration with WeeeSwiss Technology with more than 25 years of experience in recycling Electrical and electronic waste produces unique sorting plants in terms of quality and efficiency.

The composition of bulk construction materials or waste includes cardboard, wood, ferrous metals, minerals, and nylons.

The combination of bulky materials with high density requires the construction of plants with durable equipment and high efficiency. To meet this need, Stadler has designed the very powerful STT6000 ballistic separator, which is specific to this type of plants.

Input materials for this type of plant include all types of wood, which contain ferrous elements such as nails, screws, glass, or other impurities.

Stadler has been able to design and manufacture high-efficiency wood sorting plants that have the ability to recycle the maximum amount of wood. The first such plant was installed in 2012. The main purpose of this type of plant is to separate all the materials that complicate the process.

Ballistic separators are used to separate bulky and 3D materials from 2D materials. To date, more than 750 such devices have been manufactured by Stadler and installed worldwide.

• Separation of rolling and heavy materials such as bottles, stones, wood, cans, and metal parts
• Separation of flat and light materials such as films, textiles, paper, cardboard, and fibers
• Ability to collect undercut material
• Equipped with NIR system
• Early separation of glass
• High energy efficiency.

The cylindrical drums made by this company are used for effective separation of materials in different sizes and in a homogeneous manner, with very high efficiency. This process can be optimized by adjusting the speed, adjusting the slope, and changing the inner shells.

• Sturdy structure
• Two-way bearing systems
• Durable parts
• Easy maintenance
• Dust protection systems
• Speed control system
• Optimal feeding and evacuation
• Vibration control system (lowest vibration at highest speed)

label remover processes up to nine tones of plastic bottles per hour – achieving a quality standard of up to 80 percent of labels removed. It features robust overall construction and is incredibly resistant to impurities.

Stadler conveyors are suitable for different applications and working conditions thanks to their modular design. This modular system with fast and easy installation on the production site greatly increases costs and accuracy of material distribution and handling.

Stadler material transfer system is offered in different types for different materials in terms of dimensions and weight, and thanks to precise speed control in the entire line, provides the ability to separate and guide materials with advanced sensors and zero error coefficient.